| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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BROTIE PSA Nitrogen Generator
| ZDJ1200/35DF High Pressure Membrane Niterogen Generator | ||||||
| Name | Model | Specification | Qts | Price | Manufacturing time | |
| 1 | Skid mounted membrane N2 generator | ZDJ1200/35DF | Nitrogen flow rate: 1200Nm3/h Nitrogen purity: 95%; Nitrogen pressure: 35MPa; Power supply: Diesel engine (imported with original packaging) |
1 | USD600000 | 4months |
| ZDJ1200/50DF Specification | ||||||
| Unit | Component Name | Specification | Qts | Brand | ||
| 1 | Air compressor | Air compressor | Model:Sullivan1450/350 | 1 | Sullivan | |
| 2 | Diesel engine | Model:TDA1643VE-B | 1 | Original Imported | ||
| 3 | coupling | flexible coupling | 1 | Sullair | ||
| 4 | Cooling system | Compressor oil cooling, compressor aftercooling, engine intercooler, engine water-cooled | 1 | Self made | ||
| 5 | Fan system | Fan assembly | 1 | Chinese Partner | ||
| 6 | Process pipeline | stainless steel | 1 | Self made | ||
| 7 | Safety valve | Oil separation tank safety valve | 1 | Chinese Partner | ||
| 8 | Temperature and pressure sensors | voltage:24V; Signal:4-20mA | 1 | Chinese Partner | ||
| 9 | Filtration | Primary filter | Shell material: stainless steel Filtration accuracy: 1 μ Processing air volume: 45Nm ³/min Circulating medium: air | 1 | Parker | |
| 10 | Freeze drying machine | Model: JRL-45NFT Power: 9.6KW Pressure Dew Point: 3-10 ºC | 1 | Chinese Partner | ||
| 11 | Filtration | Secondary filter | Shell material: stainless steel Filtration accuracy: 0.01 μ Processing air volume: 45Nm ³/min Circulating medium: air | 1 | Parker | |
| 12 | Activated carbon canister | Shell material: stainless steel Processing capacity: 45Nm ³/min Circulating medium: air | 1 | Chinese Partner | ||
| 13 | Four stage filter | Shell material: stainless steel Filtration accuracy: 0.01 μ Processing air volume: 45Nm ³/min Circulating medium: air | 1 | Parker | ||
| 14 | Five level filter | Shell material: stainless steel Filtration accuracy: 3ppm Processing capacity: 45Nm ³/min Circulating medium: air | 1 | Parker | ||
| 15 | Membrane nitrogen generator | Membrane | 6"Nitrogen Separation Membrane Assembly | 9 | Germany EVONIK | |
| 16 | Inlet and exhaust manifold | stainless steel | 1 | Chinese Partner | ||
| 17 | Inlet and exhaust hoses | stainless steel | 1 | Chinese Partner | ||
| 18 | Inlet and exhaust valves | stainless steel | 1 | Chinese Partner | ||
| 19 | Purity control valve | Proportional control valve | 1 | Siemens | ||
| 20 | Flowmeter | Structural form: Vortex street | 1 | Chinese Partner | ||
| 21 | Gas production vent valve | Pneumatic three-way valve | 1 | Chinese Partner | ||
| 22 | Oxygen sensor | KE25 | 1 | Japanese brand | ||
| 23 | Oxygen enriched emissions | PE | 1 | Self made | ||
| 24 | Pressure filling | Nitrogen compressor | Brand:ZL1200-35MPa | 1 | ZL horizontal symmetrical compressor | |
| 25 | Diesel engine | Model:TDA1353 | 1 | Original Imported | ||
| 26 | coupling | flexible coupling | 1 | Chinese Partner | ||
| 27 | Cooling system | Compressor oil cooling 1-4 stage process cooler, engine intercooler, engine water cooling | 1 | Self made | ||
| 28 | Fan system | Fan assembly | 1 | Chinese Partner | ||
| 29 | Process pipeline | 20G seamless steel pipe | 1 | Self made | ||
| 30 | Pressure filling | Safety valve | 1-3 level safety valve | 1 | Chinese Partner | |
| 31 | Safety valve | 4-level high-pressure safety valve | 1 | Imported TEC | ||
| 32 | Export pressure gauge | Stainless steel dial | 1 | WIKA | ||
| 33 | Temperature and pressure sensors | voltage:24V; signal:4-20mA | 1 | Chinese Partner | ||
| 34 | Controlling | Control system | brand:Siemens model:Smart200 | 2 | Siemens | |
| 35 | Distribution system | Delixi | 1 | Delixi | ||
| 36 | Skid Mounting | Nitrogen pry | Structure: Section steel welding size: 9.35 * 2.35 * 2.4m, whole pry weight approximately: 18 tons | 1 | Self made | |
| 37 | Nitrogen injection pry | Structure: Section steel welding size: 9.35 * 2.35 * 2.4m, whole pry weight approximately: 16 tons | 1 | Self made | ||
| 38 | Spare parts | Spare parts | 1 | Self made | ||
Principles:
PSA nitrogen generator uses carbon molecular sieve as sorbent, produces nitrogen by making use of the PSA principle. Under certain pressure, carbon molecular sieve has different oxygen/nitrogen adsorption capacity, i.e. much more oxygen adsorption capacity than nitrogen adsorption capacity. PLC controls pneumatic valve on/off to realize two towers alternate adsorption and desorption as per pressure change, carries out oxygen/nitrogen separation and produces nitrogen with desired purity.
BROTIE nitrogen generation system incorporates one air compressor, one refrigerant air dryer and filters, main nitrogen generator, air buffer tank and nitrogen buffer tank. With higher nitrogen pressure required, one BROTIE totally oil-free nitrogen compressor will be equipped after the nitrogen generator to increase the nitrogen pressure to required pressure.
Compressed air is purified through the air dryer and filters to a certain level for main generator to work with. Air buffer is incorporated for smooth supply of compressed air thus to reduce fluctuation of work demand for air compressor. The generator produces nitrogen with PSA (pressure swing adsorption) technology, which is a time proven nitrogen generation method. Nitrogen with a desired purity is delivered to nitrogen buffer tank for smooth supply of product gas. Nitrogen in buffer tank is maintained at 6barg pressure. After BROTIE totally oil-free nitrogen compressor, the pressure will be compressed to required pressure. It is adjustable for you to adjust the outlet pressure by a pressure regulator valve, so that it can be used for your specific use.
Applications:
1. Metallurgy: For anneal protection, agglomeration protection, nitrogen furnace washing and blowing ,etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
2. Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical ,urethane elastic fiber, rubber, plastic, tire, polyurethane, biological technology, intermediate, etc.
3. Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.
4. Food and Pharmacy: nitrogen generator provides a clean nitrogen blanket to food products such as edible oil, wine, juice, milk powder and so on. It prevents the growth of bacteria and preserves better freshness with fermentation control and odor suppress. Now nitrogen packaging is a trend for food industry to prevent food products spoilage, preserve freshness, maintain flavor and extends shelf life.
5, Heat Treatment: nitrogen inert and protection for the parts under high temperature is very important to prevent them from oxidization and to improve surface quality. BROTIE nitrogen generation systems have been applied as inert atmospheres to various processed in heat treatment such as converting process sealing, blast furnace top sealing, coal powder blowing, continuous casting, continuous rolling, stress remove, aging, annealing, carburizing,, quenching etc. They are also used as protecting gas for welding and powder metallurgy, purge gas and diluting gas also.
One-step PSA technology for high purity nitrogen generation or hydrogen purification using ammonia cracker or other hydrogen source as a low-cost alternative.
Optional:
1, BRO-CONTROL system, SMC online digital flow meter and a SMC pressure sensor and a Siemens touch-screen are added. Touch-screen BRO-CONTROL control, display and alarm system makes all the generation system to be operated by one touch. BRO-CONTROL displays working parameters, reminds filter elements replacing and instructs trouble shooting. It enables remote control. BRO-CONTROL system can show three optional languages as Chinese, English and Russian.
2, Container load system, PSA nitrogen generator with container mounted is easy to transport and convenient controlling, which is special preferred by the industries such as petroleum and gas, petrol chemical, coal mine and so on.
Advantage:
1, All BROTIE products can be designed and manufactured according the special requirement from customers.
2, More than 10 years service life of our generators guaranteed to customers.
3, BRO-CONTROL system can show three optional languages as Chinese, English and Russian.
4, International after service will be available.
5, Two years spare parts have been provided with the generators.
6, All goods will be commissioned before delivery, international service can be provided.
7, All the models can be customized, for more information, please do not hesitate to contact.
Notice: Some suppliers used the pictures of BROTIE products without BROTIE permission, but providing low quality copy products to customers. Please pay attention with BROTIE brands to avoid the lost.
BROTIE products, made in China, focus on world.
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